Spiral Classifier Design, Spiral Classifier Design with High Performance, High Quality Spiral Classifier Design

• Type: Spiral Separator
• Voltage: as Request
• Weight: 73 T
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008
• Model NO.: 2FLG-30
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: as Request
• Customized: as Request
• Condition: New
• After-sales Service: Long Life Time
• Name: New Type High Efficiency Spiral Classifier
• Function: Classifier
• Application: Mining Separator
• Transport Package: Standard Export for Mining Machine
• Specification: 3000*12500mm
• Trademark: Hengxing
• Origin: Zhengzhou
• Production Capacity: 5000

Product Description

Spiral Classifier Design, Spiral Classifier Design With High Performance,
High Quality Spiral Classifier Design

Introduction of High Weir Spiral Classifier Equipment, Mining Classifier
Spiral Classifiers is art of separating the solid particles in a mixture of solids and liquid into fractions according to particle size or density by methods other than screening. In general, the products resulting are (1) a partially drained fraction containing the coarse material (called the underflow) and (2) a fine fraction along with the remaining portion of the liquid medium (called the overflow).
The classifying operation is carried out in a pool of fluid pulp confined in a tank arranged to allow the coarse solids to settle out, whereupon they are removed by gravity, mechanical means, or induced pressure. Solids which do not settle report as overflow.
Spiral Classifiers are mechanically the devices are powerfully built, and functionally they are versatile and flexible.
Classifiers for washing and dewatering pulps, and in closed-circuit grinding is the result of many years of experience in solving wet classification problems. Because users' needs vary so greatly, the Classifier is available in a wide range of spiral diameters and pitches, tank shapes and lengths allowing exact compliance with each user's classification requirements.


Details of High Weir Spiral Classifier Equipment, Mining Classifier
Spiral diameters (0.3 m to 2.25 m):
Important in establishing a correct balance between overflow and raking capacity. Bears directly on accuracy of separation and control of agitation.
Spiral pitches (single / double / triple):
Number of ribbons is a factor in controlling degree of agitation. Each ribbon of advanced pitch gives greater raking capacity than equivalent ribbon of spiral using lesser pitch. Triple ribbon spiral highly advantageous for slow-speed operations requiring close separations and high raking capacities.

Adjustable spiral speeds:
Recommended speed of operation given in peripheral MPM is an individual consideration for each ore, and is governed by size, shape and gravity of particle, angle of repose of raking load and desired mesh of separation. Peripheral speeds between 6 and 60 meters per minute are available.
Pool depth:
Choice of pool depth is directly related to effectiveness of pool area. Series 90 units are employed for coarse separations on down to 212 micron (65 mesh); Series 125 units are employed for separations between 300 and 106 micron (48 and 150 mesh); Series 150 units are employed for separations of 150 micron (100 mesh) and finer.
Lifting device:
Lifting device eliminates necessity of draining tank during shutdowns. Classifier may be quickly put in operation after shutdown with tank fully sanded. Hydraulic-type standard on all units 1.2 m in diameter and larger. Fast action hand wheel-operated screw- type lift standard on 1.05 m and smaller.

 

Features of High Weir Spiral Classifier Equipment, Mining Classifier

Low Initial Cost.
Low Operating and Maintenance Cost.
Adjustable Flexible Lifting Device.
Simple Flexible Lifting Device.
Sectionalized Steel Flights.
Replaceable Wearing Shoe

 

Working Principle of High Weir Spiral Classifier Equipment, Mining Classifier   

Spiral classifier, working with ore mills to form close circulation in the concentrating plant, whose classification process depends on the sedimentation velocity of the particles. Its external appearance is a rectangular oblique chute, whose bottom is semi-circular; the inclination angle of the bottom of the chute is from 120 to 18.50.There is 1 or 2 vertical axles installed in the chute, spiral blades are installed along the axle one after another. With the help of the drive motor on the top, the whole machine can drive the screw shafts to rotate. If there are two spiral axles in the chute, all of the spiral blades rotate outwards when the machine is viewed from the top. The slurry, fed from the flank of the chute, form classification of sedimentation at the bottom of the chute. Coarse particles dip into the bottom of the chute, and then they will be pushed to the top by the spiral and discharged. During the transportation process, the coarse particles dehydrate themselves. The fine particles, which do not have enough time to dip into the bottom of the chute, are carried by the ore pulp flow through the surface and discharged from the overflow weir. There is lifting equipment on the upper beam of the frame, which is used to adjust the distance between the spiral blades and the chute bottom and raise the spiral axle when the machine stops working, in case that the ores deposit and bury the spiral blades to damage the axles and blades when the machine starts working again.

According to the height of the surface of the liquid classification, the machines can be pided into high weir type and immersed weir type. The overflow weir of the high weir type spiral classifier; is higher than the center of the spiral axle at the bottom and lower than the top of the spiral blades. As the surface of the liquid classification is not very long, the liquid surface can feel the mixing of the spiral blades, and then this kind of machine can be used for the classification of coarse particles, whose classification granule is more than 0.15MM. The whole spiral blades of the immersed weir type are immersed in the flooding level, the area of the classification is large and stable, which is suitable for the classification of the fine particles, the classification granule of which is less than 0.15MM. It has high productivity. Besides, there is one kind of low weir type of spiral classifier, whose surface of the liquid classification is lower than the spiral bearing. The area of the liquid surface is small,but the machine can mix strongly. It is mainly used in the washing of the ores with mud.

 

Parameters of High Weir Spiral Classifier Equipment, Mining Classifier

Type	Model	Spiral  Diameter (mm)	Trough  Length (mm)	Spiral rotate  speed (r/min)	Processing  capacity(t/d)		Motor Power (kw )		Angle of inclination (%)	Weight  (t)
					Overflow	Sand -return	Driving	Lifting
High  weir  single spiral classifier	FLG-5	500	4500	8.5-15.5	22	143-261	1.1	1.5	14-18	1.6
	FLG-7	750	5500	4.5-9.9	65	256-564	3	2.2	14-18	2.9
	FLG-10	1000	6500	3.6-7.6	85	473-1026	5.5	3	14-18	4.4
	FLG-12	1200	6500	6	155	1170-1600	5.5	4	14-18	9.4
	FLG-15	1500	8400	2.5-6	235	1140-2740	7.5	4	14-18	11.7
	FLG-20	2000	8400	3.6-5.5	400	3890-5940	11/15	15×2	14-18	21.5
	FLG-24	2400	10500	3-5	580	6800	22	22×2	14-18	33.5
	FLG-30	3000	12500	2-4	890	11650	30	3×2	14-18	37
High  weir  double spiral	2FLG-12	1200	6500	6	310	2340-3200	5.5×2	3×2	14-18	15.8
	FLG-15	1500	8400	2.5-6	470	2800-5480	7.5×2	4×2	14-18	22.1
	FLG-20	2000	8400	3.6-5.5	800	7780-11880	15×2		14-18	36.4
	FLG24	2400	9500	3.67	1160	13600	18.5×2	2.2	14-18	48.9
	FLG-30	3000	12500	3.2	1785	23300	30×2	2.2	14-18	73.0
Sunken single spiral	FLC-10	1000	8400	6-7.4	75	473-1026	5.5	3	14-18	6.0
	FLC-12	1200	8400	5-7	120	1170-1630	7.5	4	14-18	11.0
	FLC-15	1500	10500	2.5-6	185	1140-2740	7.5	4	14-18	15.3
	FLC-20	2000	11500	3.6-5.5	320	3890-5940	11/15	1.5×2	14-18	29.1
	FLC-24	2400	10500	3.64	455	6800	22	2.2×2	14-18	35.3
	FLC-30	3000	14300	3.2	705	11650	30	3×2	14-18	43.5
Sunken double helix classifier	2FLC-12	1200	8400	6	240	1770-2800	7.5×2	3×2	14-18	19.6
	2FLC-15	1500	10500	2.5-6	370	2280-5480	11×2	4×2	14-18	27.5
	2FLC-20	2000	12900	3.6-5.5	800	7780-11880	15×2		14-18	5.0
	2FLC-24	2400	11130	3.67	910	13700	37×2		14-18.5	65.3
	2FLC-30	3000	14300	3.2	1410	23300	45×2		14-18.5	84.9

Zhengzhou HengXing Heavy Equipment Co.,Ltd

Zhengzhou Hengxing is a joint stock corporation integrating scientific research, manufacture, marketing and exporting with the main target at the large and medium sized series of heavy duty equipments for mining, ore selecting, wall materials, formed coal, metallurgy and ect. The company located at Zhengzhou National High-Tech Development Zone.

 

We are specialized in the research, development, and production of industrial crushing, powder grinding, mineral processing equipments and other related devices. These products include Stone Crushers, Jaw Crushers, Cone Crushers, Hammer Crushers, and Sand making Machines, Sand Washing machines, Rod Mills, Powder making Machines, Ore Dressing Machines, Briquette Machines and complete Cement Output Lines. Our products have been sold to areas of Southeast Asia, East Europe, South America, the Middle East and Africa etc, and more foreign markets will be promoted in future.